Green Pea Production Line

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Hotline : 098 556 1557

Email : ceo@saikopack.com

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Green Pea Production Line

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Brand name : Tsunghsing

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Hotline: 098 556 1557

Frying Green Pea is currently one of the most popular snack foods in the world. The more common ones are Garlic Green Pea and Coating Green Pea. SAIKOPACK VIETNAM provides automatic, high-quality and high-yield Frying Green Pea Production Line, and also develops special process combinations to reduce the damage rate of products during production.

The most worrying customers are the quality of the products during the production of Frying Green Pea. In the production process, the increase in the defect rate of the product is often caused by the improper control of the frying temperature, which causes the customer's product to have burst of the pea or the different appearance. The continuous frying machine of TsungHsing Food Machinery uses a temperature-stable mechanism to help customers to prevent burst of the pea of the frying process and enhance the product quality.

Capacity

150 kg/hr (TSHS-GP-150)
300 kg/hr (TSHS-GP-300)
500 kg/hr (TSHS-GP-500)
700 kg/hr (TSHS-GP-700)

Features

High and diverse yield.
Stable quality to prevent burst of the pea.
High value added product and it’s easy to produce.
Economize manpower by automatic production line.
Safe and hygienic from integrated production.
Labor and energy saving.

Flow Chart

Soaking → Dehydration → Screening Machine → Quantitative Feeding → Fryer → De-oiling System → Sprinkling Seasoning system → Packing (This is the basic configuration, please contact us for other special processes.)

Equipment Information Of Related Product

Feeding conveyor
Screening machine
Continuous frying machine
De-oil machine
Dry flavor sprinkler
Seasoning drum
Discharge conveyor
Cooling conveyor

Equipment Description At Each Stag

1. Soaking
Depending on the variety, green beans must be immersed in clear water and food dye 8-12 hours before production, and at the same time screen out the beans with poor selling and appearance, ensuring the quality of the basic raw materials to increase the taste of green beans. After soaking, raw material Green Pea is put into the Frying Green Pea Production Line of TsungHsing Food Machinery.

2. Dehydration
In the stage of water draining, it is necessary to remove the excess water of the Green Pea to prevent affecting the quality of the finished pea and oil due to too much moisture, and to prevent the burst of the pea. The Frying Green Pea Production Line of TsungHsing Food Machinery provides excellent dehydration equipment to ensure that the speed and capacity of water draining can be adjusted according to the requirements of the guests without injuring the quality of Green Pea.

3. Screening Machine
The Frying Green Pea Production Line of TsungHsing Food Machinery is equipped with continuous screening equipment. According to the customer's needs, it can automatically and continuously select the green beans of different sizes according to the specific size of the sieve mesh, so that the size of the product can be easily controlled. Maintain quality and reduce differentiation of the product.

4. Quantitative Feeding
The vibration feeder used in the Frying Green Pea Production Line of TsungHsing Food Machinery ensures that the product can be stably and evenly and quantitatively fed, and the quantitative feeding can maintain the oil temperature stably during the frying process, preventing the product to be uncooked or over cooked caused by excessive oil temperature changes. And the frequency of the vibration can be adjusted according to the demand of the yield.

※ Vibration feeder

Specification: Length 860 x Width 840 x Height 1500 mm.
Description: Vibration type quantitative feeding, controlling the yield fed into the fryer.
Power Supply: 90W.

5. Fryer
The frying equipment provided by the Frying Green Pea Production Line of TsungHsing Food Machinery has the added value of energy saving, space saving, oil saving, and high heat exchange rate and recovery rate. The fully automatic control system saves the time for personnel to operate, and also keeps the oil temperature at a certain temperature during the frying process, and ensures the first-in-first-out of the product through the continuous mesh belt to prevent material accumulation. Because of the frying temperature required for fried Green Pea can’t be too high, to prevent the burst of the pea. In addition to convenient subsequent seasoning and packaging process, it also maintains the quality of Green Pea in the production process and the taste after production.

※Continuous Oil Fryer (150kg/ hr)

Specification: Length 4100 x Width 820 x Height 70 mm.
Oil Using: About 650L.
Features: (1) Continuous frying production, maintaining frying temperature and product quality. (2) Automatic cleaning system saves cleaning time and manpower. (3) Automatic filtration and slag removal, increasing the use time and save the cost of oil.

6.De-oiling
The hexagonal de-oiling machine of the Frying Green Pea Production Line uses centrifugal de-oiling method, and adjusts the speed and capacity according to the customer's needs to remove excess oil. At the same time, the hexagonal de-oiling machine has the characteristics of simple maintenance and cleaning, which reduces the time cost in the continuous production process, thereby improving production efficiency.

※ Centrifugal De-oiling Machine

Specification: Length 1740 x Width 1440 x Height 1875 mm.
(De-oiling) Barrel Space: Width 730mm x Height 600mm.
Horsepower Requirements: 2 HP.
Features: (1) Adjustable rotation speed. (2) Adjustable feeding time.

※ Feeding Conveyor / Discharge Conveyor

Specification: Length 1500 x Width 850 x Height 1200 mm.
Conveyor Width: 300 mm.
Horsepower Requirements: 1/4 HP.

7. Sprinkling and Seasoning
TsungHsing Food Machinery has the sprinkling and seasoning equipment which can control the seasoning time and sprinkling amount. Customers can adjust the equipment at any time according to the production demand. The sprinkling and seasoning equipment of Frying Green Pea Production Line with a seamless cylinder design to simplify the cleaning and maintenance of the equipment. The process can reduce the cost of consumption, and at the same time meet the food machinery health and safety design, customers can rest assured about health and safety issues, so that the production process of Frying Green Pea can be safe and stable.

※ Vibration Powder Sprinkler

Specification: Length 1610 x Width 630 x Height 1570 mm.
Axial length of powder sprinkling: 1M.
Features: (1) Adjustable sprinkle quantity according to the needs of customers. (2) The way of sprinkling powder is similar to the large-width feeding method of waterfall.

※ Rotary Seasoning Drum

Specification: Length 2100 x Width 1100 x Height 1800 mm.
Features: Adjustable speed and time according to the needs of customers.

PERIPHERALS / ACCESSORIES

1. Fine Filter

Specification: Length 1750 x Width 1410 x Height 1760 mm.
Conveyor Width: 970 mm.
Horsepower Requirements: 1/4 HP
Features: (1) Continuous on-line filtration to simultaneously filter the frying oil in production. (2) Filter effect can be achieved 80Mesh, to ensure the quality of the filter.

2. Roaster

Specifications:Product Size: Length 3200 x Width 2650 x Height 2320 mm.
Frypan Size: Length 2400 x Width 2100 x Height 160 mm.
Horsepower Requirements: 5 HP.
Features: Adjustable quality by independently controlled firepower of each fire tube.